Hybrid Energy Management Systems for Mining Operations

CleanDesign builds hybrid energy management systems for mining energy solutions & operations across Canada and North America. Each system pairs battery energy storage with generator automation and machine-learning controls to smooth dynamic loads, cut diesel and natural gas use, and prevent the blackouts that stall production.

CleanDesign’s hEMS helps mining operations improve power reliability, reduce fuel consumption, lower operating costs, and support more efficient energy use in remote and high-demand environments.

Let’s Talk About Mining Energy Management
The Challenge

Mining Operations Need Reliable Power in Remote Environments

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Mining sites are often located in remote areas where grid access can be weak, intermittent, or unavailable. Even grid-connected operations often rely on additional on-site generation as backup, typically powered by diesel or natural gas.
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This creates major operational challenges, including high fuel costs, generator inefficiency, power instability, blackout and brownout risk, and increased emissions. For mining teams, unreliable energy does not just create inconvenience, it can lead to downtime, lost productivity, and higher operating costs.
CleanDesign hEMS for Mining

A Smarter Way to Manage Mining Power solutions

CleanDesign’s Hybrid Energy Management System supports mining energy management and industrial energy management by integrating battery storage, intelligent generator automation, and real-time power management for more stable and efficient energy use.
The system helps balance energy demand, optimize generator performance, reduce unnecessary fuel burn, and manage different power inputs across the site. Whether a mine relies on diesel generators, natural gas generators, renewable energy, or a mix of sources, hEMS helps optimize how that energy is produced, stored, and used.

Mining Energy Solutions That Reduce Cost, Risk, and Downtime

Load smoothing
hEMS balances and manages energy load to prevent sharp peaks or drops in power usage.
Peak shaving
hEMS reduces energy consumption during high-demand periods to lower overall energy costs and reduce strain on the power system.
Blackout and brownout reduction
hEMS supports a continuous and stable power supply by reducing the frequency of outages and voltage drops during high demand or system stress.
Reduction in fuel and oil costs
By optimizing energy use and improving generator efficiency, hEMS helps reduce fuel consumption, oil use, and other operating expenses.
Optimization of power inputs
Many mines are expanding into renewable energy sources. Whether powered by solar, wind, diesel, natural gas, or generators, hEMS can optimize power inputs for maximum efficiency.
Proven in Mining: Endeavour Silver
CleanDesign’s Endeavour Silver deployment represents the company’s first production installation in the global mining industry.
The system demonstrates how hEMS can support remote mining operations by improving power generation reliability, reducing plant downtime, and lowering operational costs. By combining battery storage with intelligent engine automation, CleanDesign helps mining operators move closer to a more efficient and sustainable energy future.
Read the Endeavour Silver announcement
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Frequently Asked Questions

How does CleanDesign's hEMS reduce fuel costs at remote mine sites?

The hEMS integrates battery storage with intelligent genset automation to smooth load cycles. Generators only run at optimal efficiency points, reducing diesel and natural gas consumption by 37–48% compared to traditional multi-genset configurations.

Can CleanDesign's system work with renewable energy inputs like solar or wind at mine sites?

Yes. The hEMS is designed to optimize all power inputs, diesel generators, natural gas generators, solar, and wind, managing each source based on real-time load requirements.

What does CleanDesign's Endeavour Silver deployment demonstrate about mining applications?

The Endeavour Silver deployment represents CleanDesign's first production installation in the global mining industry. The system reduces plant downtime and lowers operational costs by managing power generation reliability in a remote silver mining environment.

Is CleanDesign's hEMS suitable for grid-connected mining sites?

Yes. At grid-connected mines, the hEMS provides peak shaving, load smoothing, and blackout/brownout prevention while optimizing auxiliary on-site generation to reduce overall energy costs.

What is mining energy management, and why does it matter for remote sites?

 Mining energy management refers to how power generation, storage, and distribution are coordinated across a mine site to reduce costs, downtime, and emissions. For remote or off-grid mines, effective mining energy management is critical because unreliable power can lead to downtime, lost productivity, and higher operating costs, not just inconvenience.

What mining power solutions does CleanDesign offer for underground and open-pit operations?

 CleanDesign's mining power solutions center on its hEMS, which integrates battery storage, intelligent generator automation, and real-time power management. This allows the system to balance energy demand, optimize generator performance, and reduce unnecessary fuel burn whether a site relies on diesel, natural gas, renewable energy, or a mix of sources.

 How do CleanDesign's mining energy solutions reduce operational risk?

CleanDesign's mining energy solutions reduce operational risk by supporting load smoothing, peak shaving, and blackout/brownout reduction. Together, these capabilities help mining operations maintain more stable power, avoid the downtime and safety concerns caused by outages, and reduce strain on generators and site infrastructure.

 Are CleanDesign's mining energy management systems only for new sites, or can they integrate with existing infrastructure?

CleanDesign's mining energy management systems are designed to work alongside existing on-site generation, whether that's diesel generators, natural gas generators, or backup power at grid-connected mines. The Endeavour Silver deployment demonstrates this approach in a live production environment, improving power reliability and reducing plant downtime without requiring a full infrastructure overhaul.

Let’s get in touch

Ready to Improve Power Reliability at Your Mining Site?

CleanDesign’s hEMS helps mining operations reduce fuel consumption, improve energy reliability, and manage power more efficiently across remote and high-demand environments.
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